
820" Rev. B SUPERSEDES Rw.A Thii manual contains important Warnings and Insuuctions. Read the rnanua! and keep it for rsference. 1 HP, Portab
When to Flush 1. New Sprayer. Your new Ultimate NovaTM lo00 Sprayer was factow. tested in No. 10 motor oil which was left in to protect pump p
,TROUBLESHOOTING GUIDE ~. ~~~~U~~ - ... 1. Engage the gun safety latch. 2. Turn the ONIOFF switch to OFF. 3. Unplug the power supply cord. 4. Dis
HOTOR WONTOPERATE Iiagnosing circuit board in- Iicator lamps. The normal andition is red lamp on, $ear lamp on when board I elling pump to run.
:ontiition B Continued) ondition C 'nplug sprayed ed lamp on, clear lamp oi WHAT TO CHECK If check is OK, go to next check 6. Check motor therm
WHAT TO CHECK If check is OK. go to next check 1. Check for worn spray tip. 2. to stroke when gun trigger is released. Plug Check to see that pump
.- - . . .. YO OUTPUT Continued) dotor mns but pump doe ot stroke KCESSIVE PRESSURE IUCTUATIONS ,ray pattern variations. ITOR IS HOT e NS INTERMlllE
as won as sprayer swfich IS Building circuit bkake! opens turned on. CAUTION Any short in any part of tk motor power circuit, which mnnected to
SPIN TEST .. . .. .. trial continuity. For checking armature, motor winding and brush elec- setup Remove the drive housing from the sprayer as
BRIDGE TEST perform this test to determine H the bridge is funcitonal. Remove the bridge from.the pressure control box and X1 ohms scale ( 0 1. Use
... .. .. ... .- ' . .: Procedure Page General Repair Notes ... 19 ONIOFF S~tch Power Supply Cord 2
%IS equlpment%nerates very high fluid pressure. Spray from the gun, leaks or ruptured components can inject fluid through your skin and in
POWER SUPPLY CORD REPLACEMENT 1. Remove the pressure control cover and screws. 2. Disconnect the power supply cord lead from the ON/OFF switch /XU).
i ! BRIDGE RECTIFIER REPLACEMENT (Refer to Fig 12) ! 6. Make sure the bridge is flush with the side of the box 7. Connect all wires. Carefully r
CISaC0l.T BOARD REPLACEMENT .. over ana screws. 2. Turn the pressure control knob all the way counter- clockwise to the minimum setting to release s
re, follow the Pressure on page 11 to reduce .- ry. inw from moving .. . . ., .. .. . ,. . 1. Disconnect the main fluid hose and'the second
This procedure sets the sprayer to 3ooo psi (210 bar1 NEVER attempt to increase the fluid outlet pressure MAXIMUM WORKING PRESSURE. This proced
NOTE: New. motor brushes are included with each brushes when replacing the packings, Packing Repair Kit No. 820041. Replace the .. and/or when th
Removing the Pump (Refer to Fig 20) 1. Flush the pump, if possible, and relieve pressure again. Stop the pump with the piston rod (2231 in its l
.. -.. Assembly Notes: Reassembling the Pump (1) Use Repair Kh 82C-041 to repair the displacement asterisk, for exsmple, (210*), show the parts inclu
13. Screw the dsplacement pump about 3/4 of the way into the bearing housing (27). Hold the pin (201 up to the pin hole in the connecting rod as
.. .. 1. Stop the sprayer.at the bottom of its stroke to get the crank (E) in its lowest position. If the crank (E) must be lowered manually,
GEtPed $Pf&Y Any misuse of the spray equipment or accessories, such as overpressurizing, modifying parts, using incompatible . ., chemic
MOTE: Stop the sprayer at the bottom of its stroke to get the crank (E) in its lowest position. To of the fan with a screwdriver. lower it manually
Tools Needed:. . Adjustable Wrench Phillips screwdriver Plastic mallet 3/8" open end wrench Needle nose pliers Bearing grease .. 114"
" ___yr_~.*.."..l_y_G" ~~,.~~.~~~.~~~.~~~~,~~~~.~~.~ ,,., :-?.i::;::> ...,... ~~-;.-:,:~:~~~,~~::~-:.~~~-~~~.~~-~~.~:- PARTS LET ULT
Model 82o040 ULTIMATE NOVAm low) .. .. .. .. . .. .. ..
PRESSbRE CQkMTRQL ASS€MBLY -11 Includes items 301 to 345 MOTE: A circuit board is not induded with the pressure control assembly 820-361. Order part
.. . . .. . , .. 6 .. .. .. .. .. .. I . : ... .. . ~. .. .. .. .. . .. :.::I
Displacement Pump, 820356. Serleg B Includes items 201 to 224 216- (Must be purchased separately) Repair Kit 820041 For pump packings and motor br
SERVICE INFORMATION Listed below by the assembly changed are OLD, NEW, ADDED, and DELETED parts. .. .. .. , ..: ASSEMBLV PART 'CHANGED. STA
TECHNICAL DATA Power Requirements : 115 VAC, 60 Hz, 1 Phase, 15 AMP minimum Cycles/Gallon (liter) : 200 (53) Operating Range : 5OR3GDO psi (35-210 b
Coutsignes g6n6ralm de securite pulv4risti par le pistoiet ou ie fluide sous pression pmvenant de Cet appareii produit un fluida B trh haute p
R!SWfES EN CAS DE ~AU~~n$E UUULUSAUOON DU MAUERjEk Cmsignes g6n6uales $0 sQcuritpB Toute utiiisation,anormale de I'appareil de pulvBrisation
Seeguridad general Este equipo genera un fluido a una presi6n muy alta. 0 rociado de la pistola. 10s escapes de fluido o roturas de los wm
PELhGRO POR MAL US0 DEL EQUPO segws~ded gpwasal Cualquler mal us0 de( equipo pulverizador o 10s accesorios. tal como ~brepresurizaci6n. modificaci6
Connect Hose end. Gun Connect at least 50 .ft (15 m) hose to the fluid outlet of the pressure control. See Fig 1. Connect a spray gun to the other
Priming the Sprayer Close the main drain valve and the secondary ball valve. See Fig 2. Plug in the sprayer. Don't install the spray ti
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