
OWNER’S MANUAL820–047 Rev DSupersedes C and PCN DU.S. PATENT NO. 4,323,741, 4,397,610 PATENTED 1983, CANADA AND OTHER PATENTS PENDING 1 HP, Portable,
10820–047SETUP1. Prepare the paint. Remove any skin that may haveformed. Stir the paint thoroughly. Strain the paintthrough a fine nylon mesh bag to r
11820–047OPERATIONWARNINGPressure Relief ProcedureTo reduce the risk of serious bodily injury, includingfluid injection, splashing fluid or solvent in
12820–047SHUTDOWN AND CARENOTE: The Pressure Relief Procedure is given onpage 11.1. Keep the packing nut/wet–cup 1/3 full of TSL atall times to help
13820–047FLUSHING GUIDELINESWhen To Flush1. New Sprayer. This sprayer was factory tested inlightweight oil which was left in to protect pump parts.Be
14820–047TROUBLESHOOTING GUIDEWARNINGPressure Relief ProcedureTo reduce the risk of serious bodily injury, includingfluid injection, injury from splas
15820–047TYPE OF PROBLEMWHAT TO CHECKIf check is OK, go to next checkWHAT TO DOWhen check is not OK refer to this column1.Check leads from bridge (308
16820–047MOTOR WON’T OPERATETYPE OF PROBLEMWHAT TO CHECKIf check is OK, go to next checkWHAT TO DOWhen check is not OK refer to this columnCondition B
17820–047LOW OUTPUTTYPE OF PROBLEMWHAT TO CHECKIf check is OK, go to next checkWHAT TO DOWhen check is not OK refer to this columnLow Output 1. Check
18820–047NO OUTPUTTYPE OF PROBLEMWHAT TO CHECKIf check is OK, go to next checkWHAT TO DOWhen check is not OK refer to this columnMotor runs and pump s
19820–047MOTOR IS HOT AND RUNS INTERMITTENTLYTYPE OF PROBLEMWHAT TO CHECKIf check is OK, go to next checkWHAT TO DOWhen check is not OK refer to this
820–047TABLE OF CONTENTSINTRODUCTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY WARNINGS 4. . . . . . . . . . . . . . . .
20820–047SPIN TESTBefore doing this procedure, follow the PressureRelief Procedure Warning on page 22 to reducethe risk of a fluid injection injury, s
21820–047BRIDGE TESTRemove the bridge from the pressure control box. Per-form this test to determine if the bridge is functional. SeeBRIDGE RECTIFIER
820–047GENERAL REPAIR INFORMATIONPressure Relief ProcedureTo reduce the risk of serious bodily injury, includingfluid injection, injury from splashi
23820–047MOTOR BRUSH REPLACEMENTNOTE: Replace the brushes when they have worn toless than 1/2 in. See STEP 1, Fig 23–3. Note thatthe brushes wear diff
24820–047POWER SUPPLY CORD REPLACEMENTBefore doing this procedure, follow the PressureRelief Procedure Warning on page 22 to reducethe risk of a fluid
25820–047BRIDGE RECTIFIER REPLACEMENTBefore doing this procedure, follow the PressureRelief Procedure Warning on page 22 to reducethe risk of a fluid
26820–047CIRCUIT BOARD REPLACEMENTBefore doing this procedure, follow the PressureRelief Procedure Warning on page 22 to reducethe risk of a fluid inj
27820–047PRESSURE CONTROL REPLACEMENTBefore doing this procedure, follow the PressureRelief Procedure Warning on page 22 to reducethe risk of a fluid
28820–047PRESSURE CONTROL ADJUSTMENTThis procedure sets the sprayer to3000 psi (210 bar)MAXIMUM WORKING PRESSURE and sets theoverpressurization switch
29820–047PRESSURE CONTROL ADJUSTMENTMaximum Working Pressure Adjustment13. Turn the sprayer OFF. Disengage the gun safetylatch. Trigger the gun into a
3820–047DISPLACEMENTPUMPFig 3–1PRESSURE DRAIN VALVEDRIVE ASSEMBLYPRESSUREADJUSTING KNOBMOTORON/OFF SWITCHTRIGGER SAFETYSHOWN ENGAGEDPRESSURECONTROLPAI
30820–047BEARING HOUSING & CONNECTING ROD REPLACEMENTBefore doing this procedure, follow the PressureRelief Procedure Warning on page 22 to reduce
31820–047DRIVE HOUSING REPLACEMENTBefore doing this procedure, follow the PressureRelief Procedure Warning on page 22 to reducethe risk of a fluid inj
32820–047MOTOR REPLACEMENTBefore doing this procedure, follow the PressureRelief Procedure Warning on page 22 to reducethe risk of a fluid injection i
33820–047FIg 33–121633349E1818b918a101027R6330474636,843454354224140DETAILShows position of conduit seal (5) in conduit connector (345)5345WIRING DIAG
34820–047DISPLACEMENT PUMP REPAIRWARNINGBefore doing this procedure, follow the PressureRelief Procedure Warning on page 22 to reducethe risk of a flu
35820–047DISPLACEMENT PUMP REPAIR3. Tighten the packing retaining nut (211) onto the pis-ton valve (222) to 19 ft –lb (27 N.m).Note the alignment of t
36820–047DISPLACEMENT PUMP REPAIRCYLINDERPISTONASSEMBLYSLEEVETAPERED ENDFig 36-112. Slide the sleeve/piston rod assembly INTO THEBOTTOM OF THE CYLINDE
37820–047PARTS DRAWING & LIST – DISPLACEMENT PUMPModel 820–553, Series ASleeved Displacement PumpIncludes items 202 to 225REF NO. PART NO. DESCRIP
38820–047PARTS DRAWING – SPRAYER47Ultimate Nova 1000 SprayerModel 820–045, Series CIncludes items 1–99Basic Sprayer214216318a918b102927493331322082818
39820–047PARTS LIST – SPRAYERUltimate Nova 1000 SprayerModel 820–045, Series CIncludes items 1 – 102Basic SprayerREF NO. PART NO. DESCRIPTION QTYREF N
4820–047SAFETY WARNINGSHIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY.FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGSRead and understand all instruction
40820–047PARTS DRAWING & LIST – PRESSURE CONTROLPRESSURE CONTROL 820–503Includes all items listed below, except the terminals.The terminals are in
41820–047WIRING DIAGRAMCIRCUIT BOARD 218–405AC1AC2G1G2_+WHITEBLUEYELLOWREDGREENBLACKWHITETHERMAL SWITCHGROUNDWIREBLACKPOWER SUPPLY CORDMOTOR336Ref 90,
42820–047TECHNICAL DATAPower Requirements120 VAC, 60Hz,. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 phase, 15 amp minim
43820–047SERVICE INFORMATIONA new warranty has been added to the manual. See theback cover for the text.Listed below are the parts for Sprayer Model
44820–047THE SHERWIN-WILLIAMS ULTIMATE NOVAR 1000WARRANTY AND DISCLAIMERSThe Sherwin-Williams Company warrants the Ultimate 1000 sprayer to be free fr
5820–047MOVING PARTS HAZARDMoving parts can pinch or amputate your fingers or other bodyparts. KEEP CLEAR of moving parts when starting or operatingth
6820–047AVERTISSEMENTLa pulvérisation à haute pression peut causer des blessures très graves.Réservé exclusivement à l’usage professionnel. Observer t
7820–047RISQUES EN CAS DE MAUVAISE UTILISATION DU MATERIELConsignes générales de sécuritéToute utilisation anormale de l’appareil de pulvérisation ou
8820–047ADVERTENCIAEL ROCIADO a ALTA PRESIÓN PUEDE CAUSAR GRAVES LESIONES.SOLO PARA USO PROFESIONAL. RESPETE LOS AVISOS DE ADVERTENCIA. Lea y entiend
9820–047PELIGRO POR MAL USO DEL EQUIPOSeguridad generalCualquier mal uso del equipo pulverizador o los accesorios, talcomo sobre presurización, modifi
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